by Rogue on Thu Jan 01, 2009 3:43 pm
Hi Chris,
The bible when it comes to what is and isn't allowed is the Toyota service manual. The tolerances and specifications listed here are all that are allowed. I'll see if I can put together a list of commonly required details but it will be a while coming. I'll also see if I can find the service manuals in an electronic format that can be distributed.
0.5mm oversize pistons are permitted for class A and B, as they are listed in the service manual and available from Toyota. The 1ZZ-FE engine used in class C is an aluminum block with cast in steel liners - no scope for repair is given in the service manual, only replacement. The ability to sleeve a block has been added to the regulations to allow for economical repair.
Patrick